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230V Safety & EMC Notes

2. Power & Electrical Safety Requirements (REQ-SAFE)

ID Requirement Description Target / Parameter Verification Method KiCad / DRC Link
REQ-SAFE-01 Direct universal AC mains input converted on-board to isolated low-voltage DC. 230V AC 50Hz input to isolated 5V/3.3V output Load regulation & thermal check hardware/sheet_power.kicad_sch
REQ-SAFE-02 Over-current and transient surge protection on the AC mains entry. 1A slow-blow PCB fuse + 10D471K MOV Visual BOM & schematic ERC hardware/sheet_power.kicad_sch
REQ-SAFE-03 Reinforced creepage and clearance between 230V AC primary and 3.3V/5V secondary circuits. >= 5.0 mm clearance + 1.5 mm milled isolation slot KiCad DRC (Mains_HV custom rule) hardware/step-and-study-hub.kicad_dru
REQ-SAFE-04 Fully enclosed touch-safe housing suitable for a children's bedroom. 3D-printed enclosure with strain-relief cable exits Mechanical fit & STEP inspection enclosure/case_v1.step

3. EMC & EMI Requirements (REQ-EMC)

ID Requirement Description Target / Parameter Verification Method KiCad / PCB Link
REQ-EMC-01 Conducted EMI suppression at the 230V AC mains input stage. X2 safety capacitor + common-mode choke before AC-DC module Schematic review & line noise check hardware/sheet_power.kicad_sch
REQ-EMC-02 Uninterrupted low-impedance ground return path on the low-voltage section. Solid B.Cu ground pour with edge stitching vias PCB layout inspection hardware/step-and-study-hub.kicad_pcb
REQ-EMC-03 Local power-supply decoupling on all active ICs and wireless modules. 100 nF + 10 uF ceramic capacitors within 3 mm of VDD pins PCB layout inspection hardware/step-and-study-hub.kicad_pcb